Your one-stop manufacturing partner for modern, quality-critical electronics – even after series production has begun.
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Find out more about our latest highlights from the production floor.
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Manufacture using selective soldering
Why we opt for selective soldering rather than ultra-fast wave soldering.
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Precision rework of assemblies
Repairs, component replacement and evaluation using the ERSA HR 600
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Data-driven testing strategies
AI in industrial inspection and test facilities.
More than just assembly – a comprehensive, one-stop solution
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DfSM & DfT consultancy
Safety and efficiency right from the concept phase – Design for Secure Manufacturing and Design for Testability from the very start.
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Goods Receipt and Materials Logistics
Structured incoming goods inspection and automated warehouse systems ensure the quality and availability of all components.
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SMT manufacturing
Modern SMT lines assemble your circuit boards quickly, precisely and reliably.
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THT manufacturing
Selective soldering of THT assemblies for flexible, cost-effective and highly precise mass production.
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Automatic inspections & environmental tests
AOI, burn-in and environmental testing ensure that every assembly meets your quality and performance requirements .
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Electrical functional tests
Reinhardt ICT and LabVIEW-based functional test benches check that your electronics are working properly.
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Quality Assurance & Rework
A longer product lifespan instead of buying new – thanks to rework carried out in accordance with IPC standards and to the highest quality standards.
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Case Build & System Assembly
We assemble complete devices from your sub-assemblies – including mechanical assembly, final testing and packaging.
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Delivery & Secure Storage
Direct dispatch and optional secure on-site storage ensure your ability to deliver and streamlined logistics.
DfSM & DfT Consultancy
Right from the design phase, we ensure your products are ready for series production, manufacturing tests and long life cycles – by taking current safety standards into account, the manufacturing process itself becomes a controlled part of the safety architecture and lays the foundation for reliable, long-term stable systems.
DfSM rather than just DfM — EMBEDDED SECURITY RIGHT FROM THE CONCEPT STAGE.
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Design for Secure Manufacturing (DfSM)
An upgrade to the classic ‘design for manufacturing’ approach: embedding security features (Secure Boot, key provisioning, etc.) right from the design stage.
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Members of the Alliance for Cyber Security
Up-to-date information on cyber threats, security alerts and recommendations from the Federal Office for Information Security (BSI), which we incorporate into our embedded security and cyber security concepts.
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Design for Testability (DfT)
Advice on process-reliable testing to identify and eliminate sources of error at an early stage , the targeted integration of test strategies, and cost reduction.
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Optimal PCB alignment
With a focus on manufacturability and machinability to ensure efficient mass production.
- Cyber security
- DfSM
- DfT
- Secure Boot
Goods Receipt & Materials Logistics
We ensure material quality and correct storage even before production begins – for reliable processes on the production line.
Industry expertise in industrial control systems, rail and building automation to help mitigate risk.
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Structured goods receipt processes
Comp Control systems for ensuring the quality and conformity of materials and components.
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Clearly defined test patterns
Materials and components are checked on arrival – only approved components that meet the specifications are allowed into production.
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Reliable materials logistics
Seven Hänel Rotomats with several thousand storage locations for efficient and organised stock management.
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Protection of moisture-sensitive components
Drying/storage: at < 5% relative humidity to effectively minimise oxidation, ageing and processing risks.
- Incoming goods inspection
- MSL protection
- Hänel Rotomat
SMT manufacturing
Modern SMT lines enable high placement throughput whilst maintaining consistently high quality – ensuring your assemblies enter series production quickly and reliably.
Consistently high assembly quality – reproducible even in large production runs.
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Solder paste printing
EKRA Serio 4000 and ERSA Versaprint with integrated SPI.
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Highly flexible assembly
A total of five FUJI AIMEX IIIc placement systems across two lines.
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High-speed portals
Placement of up to 100,000 components per hour.
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Reflow soldering
In a nitrogen atmosphere – for excellent soldering results and maximum process stability.
- FUJI AIMEX IIIc
- Reflow under N₂
- SPI
THT Manufacturing
We solder THT assemblies selectively and cost-effectively – ideal for a wide range of variants and design changes.
Cost-effective even with a wide range of variants and various revisions.
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Resource-efficient processes
Reduced need for complex and costly soldering frames.
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Flexible selective soldering system
ERSA VERSALOW 4/55 for maximum process reliability and the fastest possible adjustments.
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Four soldering pots
Maximum throughput with maximum flexibility.
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Precise placement of the solder paste
Protecting sensitive components from heat damage – keep soldering times to the minimum necessary.
- Selective brazing
- ERSA VERSALOW 4/55
Automated inspections & environmental testing
Automated inspection and environmental testing ensure that your assemblies can withstand the specified stresses. We detect deviations at an early stage and ensure consistently high manufacturing quality (quality requirements in accordance with IPC-A-610).
Detect faults early rather than face costly issues in the field – every assembly is verified.
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3D AOI inspection
Inspection of each printed circuit board for completeness, assembly quality and solder joints using a Göpel VarioLine 3D AOI system.
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Test systems
Development and construction of customised test benches (including adapters, software and EMC testing) for the automated, reproducible and comprehensive testing of every assembly.
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Burn-in test
Feutron climatic chamber with a temperature range of -40°C to +85°C.
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Stress tests
Reliable data on performance, stability and reliability to enable the early detection of temperature-dependent weaknesses and enhance long-term safety.
- 3D AOI
- Burn-in
- IPC-A-610
Electrical functional tests
Standardised and customised test systems verify electrical safety and functionality – every assembly leaves our premises having been verifiably tested.
Verifiable electrical safety – documented in accordance with standards for your approval.
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In-circuit testing (ICT)
Reinhardt’s ICT test benches, available in multiple configurations.
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High-voltage test (HVT)
ETL Prüftechnik ’s HVT test facility for verifying insulation strength and electrical safety – a robust foundation for standard-compliant testing processes and maximum product safety.
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LabVIEW-based test systems
In-house development for functional testing, calibration and parameterisation.
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Development of test adapters and test setups
Can be implementedat an early stage and tailored to the customer’s requirements – a robust foundation for test processes that comply with standards and ensure the highest level of product safety.
- In-circuit test
- High-voltage test
- LabVIEW
Quality Assurance & Rework
In our production and rework processes, we consistently adhere to applicable industry standards, including IPC-A-610, IPC-A-600, IPC-7711/7721, ISO 9001 and ISO 14001. This lays the foundation for reliable results and assured quality.
A longer product lifespan instead of buying a new one – sustainable and cost-effective.
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Rework
Rework and repairs carried out on a high-precision ERSA HR 600 rework station.
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Work carried out in accordance with quality standards
Carried out exclusively by specially trained staff in accordance with IPC-A-610 and IPC-7711/7721.
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Air-conditioned production facility
With high-performance air humidification systems from FinestFog – for optimum production conditions.
- ERSA HR 600
- IPC-7711/7721
Box Build & System Assembly
We don’t just supply assemblies, but complete devices – ready for installation and packaged.
A single point of contact right through to the finished, ready-to-ship device – fewer points of contact for you.
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Mechanics
Seamless integration of mechanical components: Right from the development stage, we work with you to design the right housing for your application.
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Final assembly of complete units and systems
Final assembly of complete sub-assemblies by specially trained staff, tailored precisely to your product.
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High-performance paint shop
Using a DIMA HC200, DIMA DD500 and Epsys i-Jet to provide a high-quality, uniform coating that protects against moisture, dirt and environmental factors.
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Final examination
Complete units and systems are tested prior to dispatch to ensure that they are in good working order, complete and ready for use.
- Box Build
- Conformal Coating
- Final assembly
Logistics & Secure Warehousing
We design supply chains and material availability flexibly to meet your requirements – ensuring predictable supply and streamlined logistics.
Delivery reliability that safeguards and eases the burden on your supply chain.
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Direct dispatch from Heinsdorfergrund
Flexible to suit you, your sites or your end customers – for an efficient supply chain.
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Customised shipping solutions
Tailored to you and your products – for seamless integration into your processes.
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Optional safety and reserve stock at the site
Securing your supply through strategic stockpiling of critical materials – improving delivery capacity and providing greater planning certainty within the supply chain.
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Obsolescence management
Proactive analysis of supply risks and obsolescence, including the evaluation of alternative components and supply sources.
- Direct delivery
- Security warehouse
- Supply Chain
Get in touch now
Your contact person: Philipp Weithase
Department: Business Development Manager – EMS
Email: philipp.weithase@systec-electronic.comPhone: +49 3765 38600 1134