sysWORXX CTR-700

Edge-Controller & IoT-Gateway for Predictive Maintenance & Condition Monitoring

Programmable in the language of your employees

Predictive Maintenance & Condition Monitoring

In future industrial communication will depend on functionalities such as condition monitoring and predictive maintenance. It ensures process optimization through data acquisition and afterwards cost optimization through process optimization.

The new control system of SYS TEC electronic is developed among others for these applications. In addition to numerous interfaces, such as industrial inputs and outputs, TCP / IP, MQTT, Modbus, CANopen, USB and μSD, the controller contains two Ethernet interfaces. This ensures the separation of Enterprise IT and Shop Floor OT.

Use Case

Edge controller & IoT gateway for remote access to energy systems

Application Scenarios

  • Collection, consolidation and analysis of data points from system to be monitored
  • Condition Monitoring (permanent status monitoring)
  • Energy Management (Smart Building, Smart Industry)
  • Predictive Maintenance
  • Integration into Mesh net
  • Narrowband functionality (expected from the end of 2018)

Software

CTR-700 speaks the language of your employees

The special feature of the sysWORXX CTR-700 is the software. It can be programmed via IEC 61131-3 as well as in various IoT languages ​​(C#/.Net, Node-RED, Java, Python). Thus it is not necessary to require an expensive external service. The controller speaks the language of the employees.

Programming Languages

IoT Languages

  •  C#/.Net
  •  Node-RED
  •  Java
  •  Python

Further Languages/Interfaces/Protocols

  • MQTT
  • OPC UA
  • OpenPCS
  • C/C++
  • SD
  • CANopen
  • Modbus
  • TCP/IP

Setup for IoT demo with Event-E-Mail-Alert in Node-RED

Particularities

  • Support of modern high-level languages
    • Simultaneous execution of IEC 61131-3 PLC programs and other Linux applications
  • Two independent EthernetInterfaces allow strict and secure separation of Enterprise IT and Shop floor OT
  • Use of higherlayer protocols as CANopen (incl. CANopen-Manager-Service an easy integration of other CANopen modules)
  • Support of communication and data exchange with other devices via Modbus protocols by extended Modbus/TCP function blocks​​
  • Backplane expansion bus, shielded between the module underside and the DIN rail
  • Suitable for DIN rail mounting

Mesh nets with Wirepas

Via the backplane expansion bus, the sysWORXX CTR-700 can be easily integrated into mesh networks using our extension module. We use our partner software for this solution - Wirepas Connectivity.

Wirepas Connectivity Software provides a connectivity solution optimized for performance, bandwidth, range and latency. The technology is hardware-independent - the protocol runs on every wireless chip. The Mesh net solution allows customers to run the network on batteries for up to 15 years. With this MeshNet solution, they are able to flexibly optimize the connection solution for the application in terms of performance, bandwidth, range and latency.

Planned Launch: Q3 / 2018

Remote Access and Remote Control with TeamViewer IoT

With the new TeamViewer IoT-integration for our sysWORXX CTR-700 you can now access your devices and make any necessary adjustments from anywhere and at any time. No matter, if you are at home, on the road or simply at a different spot with your office building.

All TeamViewer versions use full encryption. Encryption is based on 2048bit RSA private/public key exchange and 256 Bit AES session encoding. This uses the same security level as https/SSL and is considered completely safe by today's standards. The key exchange also guarantees that the data transfer is completely encoded from client to client and that any routers or servers in between (including our routers) are unable to read or analyze the data stream. Security and privacy have always been a top priority during development: https://www.teamviewer.com/security/.

Product Status

  • Samples and pilot series available (product launch was in the end of november at SPS/IPC/Drives 2017)
  • Batch production planned for Q2/2018

Features / Details

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Physical 
Size (height, width, depth)60x162x91mm
Temperature0°...55°C
Humidity10 - 95% non-condensing (VDE 0110)
CPU 
ProcessorNXP i.MX 7
Processor coreDual Cortex-A7
MPU speed (MHz)1000
MIPS3800
RTCYes
Temp.-SensorYes
Memory 
RAM1024 MB
Storage8GB eMMC
Software 
Basic Installation

Linux OS (Debian Linux, Jessie 8.10), I/O drivers, Node-RED with nodes for I/O drivers, OpenJDK & Mono

Additional LicencesOpenPCS RT, OPC UA server for OpenPCS
OptionalThird party software: downloadable via Debian OS repositories
Connectivity 
ETH2 (Secure separation of IT & OT)
CAN2 (CANopen, CAN LAyer 2)
SIO3 (RS485 Modbus, RS232 freely available)
USB Host1
SD Card1
Linux console1 (Version as USB or RS232)
CloudPrepared for use with cloud providers such as IBM Watson
I/O Interfaces 
DI 24 VDC16 (data galvanically decoupled)
A/B Encoder1 (alternate function for 1 DI  and Highspeed Counter)
Highspeed Counter1 (alternate function for 1 DI and A/B Encoder)
DO 24VDC, 0,5 A16
PWM2 (alternate functions - depending on used PWM channel)
Relais 230VAC, 1 A2
AI4 (configurable: 0...10VDC, 0...20mA/4...20mA)
Controls 
SwitchRun-/Stop
 Config
 Reset
 Boot
Status LEDsPower CPU
 Power periphery
 Run
 Error
 & more
Service AccessSFTP/SSH

 

Documents

NameTypeSizeAction
S
System Manual - sysWORXX CTR-700
pdf 3 MB Download
sysWORXX CTR-700 - Quick Start Manual
pdf 576 KB Download
sysWORXX CTR-700 - Declaration of EMC-Conformity
pdf 692 KB Download
sysWORXX CTR-700 - Declaration of RoHS-Conformity
pdf 782 KB Download
D
Download Instructions - sysWORXX CTR-700
pdf 106 KB Download
B
Broschure sysWORXX CTR-700
pdf 2 MB Download
W
Whitepaper - Remote Energy Management (EN)
pdf 438 KB Download
I
IoT brochure (Whitepaper)
pdf 2 MB Download

Downloads

NameTypeSizeAction
O
OpenPCS IEC 61131-3 programming system
Version V7.1.2 RV1.00 - english
exe 136 MB Download
S
SYS TEC electronic - specific extension for OpenPCS / IEC 61131-3
Version 7.1.2 RV1.00 - english
exe 31 MB Download

Ordering Information

Available order numbers:

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P / NDescription
16061000sysWORXX CTR-700 incl. microUSB cable
KIT-177sysWORXX CTR-700 BSP Kit
16062000Meshnet Extension sysWORXX RFG-2.4
240011Runtime license OpenPCS RT sysWORXX CTR-700
240012Runtime license OPC-UA base server sysWORXX CTR-700

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