Production on-demand ... from Prototype to Serial
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Based on 18 years of expert knowledge and experience, we guarantee highest quality and efficiency. Our new production facility in Heinsdorfergrund near Reichenbach/Saxony provides optimal production conditions and is well-equipped with state-of-the-art machinery.
Highly qualified development engineers accompany your product from prototyping to pilot series to serial production. They professionally put into practice your requirements regarding production and development of electronic units and devices.
Therefore, it makes no difference if productions involve single-unit assembly or large production series of several 10.000 units per year.
With our company being DIN EN ISO 9001:2000-certified and our production being certified according to the production norm IPC-A-610 Klasse 3, we guarantee evenly high production quality and complete traceability up to all material involved. Software-controlled processes ensure high adherence to delivery dates.
Satisfied customers from various industries prove our capability, e.g. from railway and medical industry, control technology, safety-related applications and distributed automation.
We are a medium-sized company that is managed by its owners. Short decision-making processes allow for flexible reaction to your demands and for putting new challenges into prompt action.
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Prior to Production |
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- Creation of customer requirement specifications as well as technical descriptions and documentation including individual consulting of our customers
- Economic dimensioning of circuit boards, layout construction and CAM data generation (CAD/CAM-Tools: Altium, Protel, Expedition PCB, TurboCad)
- Support for the creation of circuit board layouts suitable for production
- Data preparation for automated assembly and the construction of silkscreen templates
- Software-supported construction of mechanic units
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Prototyping and Custom Manufacturing |
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- Assembly services using different technologies
- Procurement of material and accessory
- Prototyping, functionality and production prototypes up to pilot series (small production series from one piece)
- Commissioning, advance testing, testing, evaluation and validation as well as revision services during development
- Mechanical production and custom device assembly
- If required, on-site installations at customers including trainings
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Assembly – order-related assembly of electronic components |
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- Automatic or manual solder paste printing
- Printed circuit board assembly - SMD and/or wired (THT), one-sided of double-sided (Standard: 0201, Fine-Pitch parts, Ball-Grid-Arrays (BGA/µBGA), Inspection and Rework systems)
- SMD-assembly via fully automated and linked systems using reflow soldering within lead-free and non lead-free processes (if necessary under nitrogen atmosphere)
- Manual SMD/THT assembly
- Lead-free and non lead-free processing via wave soldering (SMD with adhesive fixation), selective soldering (if necessary under nitrogen) and manually
- Fully and partly automated systems guarantee repeatable results of evenly high quality
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Lacquering – specific protection of sensitive areas of printed circuit boards and entire circuitries against environmental influences such as moisture and dust |
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- Manual selective lacquering
- Manual or partly automated immersion-paint
- Mechanic stabilization through jamming
- Fully automated selective lacquering and immersion-paint with our business partners
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Labeling – marking electronic units and devices |
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- Labeling
- Multicolor printing and laser marking at our business partners
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Testing - ensuring quality within each process step |
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- Quality control within all production procedures based on strict criteria of certified quality management
- Paste test systems
- Visual test systems and AOI (Automated Optical Inspection)
- Building up test equipment including planning, construction and software creation
- High test coverage through partly automated Boundary Scan tests on custom-made testing adapters that are supported by software based on LabVIEW
- 100% functionality testing according to your requirements
- HV testing, isolation resistance measurement
- Cable testing
- Calibration of analog assembly units
- Analysis and documentation according to customer demands including creation of testing protocols and inspection certificates
- Continuative testing in accordance with customer requirements
- Organization of certification at authorized business partners
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Mounting - completing electronics to units and finished devices |
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- Cable manufacturing (e. g. crimp technology, IDC/Insulation Displacement Connectors/labeling)
- Tying and installing cable harnesses
- Housing assembly
- Device mounting
- Circuit programming, coding
- Installation of firmware/software
- Creation of customer-specific housing, hood and special parts at our business partners
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Qualification - transformation of technical solutions into products that meet the respective application requirements and customer demands |
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- Temperature test chamber
- Burn-in tests
- Long-term and stress tests
- Further climate and EMC-compatibility tests with our partners
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Logistics - entire material procurement including shipping logistics to the end customer and customs handling to nations abroad |
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- Order logistics are controlled by a central order management
- Well-maintained supplier relationships to ensure cost-efficient and in-time component procurement from all over the world
- Administration, storage and processing of material supplied
- Comprehensive material logistics including purchase, delivery control and storage
- ESD-conform storage (under nitrogen atmosphere or in vacuum) and packaging
- Security storage and long-term availability according to customer requirements
- Intelligent and flexible shipping logistics to customers worldwide
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Repair Service |
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- Repairs, withdrawal of devices and recycling
After-Sales-Service - if required we provide those on-site including updates and upgrades or maintenance cycles
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